3D Printing Troubleshooting: Top Layer Gaps

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3D Printing Troubleshooting: Top Layer Gaps

The top layers should form a smooth, sealed surface. Gaps in the top surface mean infill isn’t being covered properly, usually due to low top layer count, under-extrusion, or poor overlap with infill.

Symptoms:

  • Visible gaps or holes in top surface.

  • Infill pattern visible through surface.

  • Weak top surface strength.

Causes:

  • Too few top solid layers.

  • Low infill percentage.

  • Under-extrusion.

Troubleshooting Steps:

  1. Increase number of top solid layers (min 5–6 for standard nozzle).

  2. Raise infill percentage slightly.

  3. Verify extrusion calibration.

  4. Adjust top surface flow rate.

Prevention Tips:

  • Use adequate infill density for load-bearing prints.

  • Test surface finish with calibration cubes.

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